Dongguan YingSiDa Intelligent Technology Co., Ltd.

Dongguan YingSiDa Intelligent Technology Co., Ltd.

Performance and Applications of High-Performance 12-Color Dispensing Machines

2024 03/01

I. Analysis of Core Performance​

Precise Multi-Color Dispensing: Equipped with 12 independent feeding systems, it can load 12 different colors of dispensing materials simultaneously. Through a high-precision control system, it enables accurate proportioning and mixing of multi-color materials, presenting rich color layers and gradient effects in a single molding process. The color transition is natural and smooth, meeting the production requirements of complex patterns and high-saturation colors.​
 
High-Speed and Stable Operation: Adopting an advanced servo motor drive system and precise mechanical transmission structure, its operating speed can reach 100 - 150 dispensing cycles per minute. It remains stable even at high speeds, effectively reducing errors caused by vibrations and ensuring the consistency and stability of dispensed products.​
 
High-Precision Control: With micron-level positioning accuracy, it can precisely control the amount and position of dispensed materials. The error of dispensing volume is controlled within ±0.05 grams. Even when making tiny and delicate patterns and texts (such as characters below 0.5mm), it can ensure clarity, accuracy, and smooth edges without burrs.​
 
Intelligent Temperature Control System: Equipped with high-precision temperature sensors and intelligent temperature control modules, it can monitor and precisely regulate the temperature of the dispensing mold in real-time. The temperature control range is from room temperature to 200°C, with a control accuracy of ±1°C, ensuring that materials are cured and formed under optimal temperature conditions and improving product quality and qualification rates.​
patch oven

II. Remarkable Advantages​

Exceptional Color 表现力: Compared with traditional dispensing machines, the 12-color dispensing machine can present richer and more realistic color effects, and can produce dispensed products with photo-level color accuracy. When making trademarks, handicrafts, and other products with high color requirements, it can better restore the design drawings, enhancing the visual appeal and market competitiveness of products.​
 
Significant Increase in Production Efficiency: The function of multi-color simultaneous dispensing reduces the time spent on multiple color changes and downtime waiting in the traditional dispensing process. Combined with high-speed operation performance, the daily output of a single machine can reach 20,000 - 30,000 pieces, which is 2 - 3 times that of ordinary dispensing machines. It can meet the needs of large-scale production and shorten the delivery cycle.​
 
Strong Flexibility in Customization: It supports various dispensing processes, such as three-dimensional dispensing, multi-layer dispensing, and gradient dispensing. Users can freely adjust dispensing parameters and processes according to product requirements. Through the combination of 12 colors, it can achieve personalized and diversified product designs, suitable for both small-batch customization and large-scale standardized production.​
 
Simple Operation and Intelligence: Equipped with an intuitive human-machine interaction interface, operators can complete parameter setting, program calling, equipment monitoring, and other operations through the touch screen. The equipment also has an automatic fault diagnosis and alarm function, which can quickly locate and solve problems that occur during equipment operation, reducing operation difficulty and maintenance costs.​
pvc patchs machine

III. Wide Range of Application Scenarios​

Trademark and Logo Production: In industries such as clothing, bags, shoes, and hats, it is used to produce brand trademarks and logos with bright colors and strong three-dimensional effects. The 12-color dispensing machine can vividly display the colors and details of brand logos, enhancing brand recognition and product quality. It is also suitable for the production of functional logos and decorative signs on products such as automobiles, electronics, and appliances.​
 
Handicraft and Jewelry Manufacturing: It can produce exquisite art ornaments, decorative paintings, jewelry, keychains, and other handicrafts. Utilizing the color advantages and three-dimensional modeling capabilities of the 12-color dispensing machine, it can create unique and artistic products, meeting consumers' demands for personalized and high-quality handicrafts.​
 
Electronics and Toy Industries: It is used for dispensing decoration on components such as electronic product casings, buttons, and panels, increasing product aesthetics and anti-slip performance. In toy manufacturing, it is used to produce colorful and cute toy accessories and surface decorations, enhancing the fun and attractiveness of toys.​
 
Home and Decoration Fields: It can produce personalized home decorations, such as switch stickers, wall stickers, coasters, tablecloth decorations, etc. Through the 12-color dispensing machine, diversified patterns and color designs can be achieved, adding an artistic atmosphere and personalized color to the home environment.​
 

IV. Future Development Trends​

Upgrades in Intelligence and Automation: With the continuous development of artificial intelligence and automation technologies, high-performance 12-color dispensing machines will further integrate intelligent algorithms and automated control technologies to achieve full automation of the production process, including functions such as automatic feeding, automatic cleaning, and automatic mold changing, improving production efficiency and reducing labor costs.​
 
Application of Green and Environmentally Friendly Technologies: In response to environmental protection requirements, future dispensing machines will adopt more environmentally friendly dispensing materials and production processes, such as degradable materials and low-VOC (volatile organic compounds) materials, to reduce environmental pollution. At the same time, the energy consumption management of the equipment will be optimized to improve energy utilization efficiency and achieve green production.​
 
Integrated Development of Multiple Functions: Dispensing machines will be combined with other manufacturing technologies to achieve the integration of multiple processes. For example, combining with 3D printing technology can produce products with more complex structures and functions; combining with laser engraving technology can achieve integrated processing of dispensing and engraving, expanding the application fields and functions of products.